Scaling-up Balance of Plant components for efficient high power heavy duty applications

Closed

Programme Category

EU Competitive Programmes

Programme Name

Clean Hydrogen JOINT UNDERTAKING (Clean Hydrogen JU)

Programme Description

The Clean Hydrogen Joint Undertaking or Clean Hydrogen Partnership is a unique public-private partnership supporting research and innovation (R&I) activities in hydrogen technologies in Europe. It builds upon the success of its predecessor, the Fuel Cells and Hydrogen Joint Undertaking.

Programme Details

Identifier Code

HORIZON-JTI-CLEANH2-2024-03-02

Call

Scaling-up Balance of Plant components for efficient high power heavy duty applications

Summary

This topic aims at development and validation of the new generation of high-power BoP components sized for ≥250 kW heavy duty fuel cell systems containing one single fuel cell stack or multiples of stacks. The developed BoP components should be compatible with upscaling to multi-MW propulsion systems.

Detailed Call Description

The following components and sub-system are of high relevance:

  • Air humidifiers are considered a component that contributes to improving the gravimetric power index, if the component becomes more integrated and more light weight.
  • Anode gas recirculation components enable high utilisation of hydrogen and are therefore to be developed and optimised for the aforementioned requirements. The possibilities of fuel cell reconditioning measures are to be considered.
  • To reliably operate fuel cell drivetrains gas sensors need to measure mass flow, humidity, temperature, pressure and gas compositions accurately. These sensors need to be operational under changing environmental conditions and need to be robust against gas impurities and water phase.

Increasing the fuel cell system gravimetric power index above 2.5 kW/kg requires the development of light weight and compact BoP components as well as novel and innovative system architectures. In particular, proposals should address the following:

  • Re-design of BoP component(s) and enhanced system architectures for a minimum of 250 kW PEM fuel cell platform compatible with reaching the multi-MW scale and with end-user requirements (system power output, voltage level, weight, volume …);
  • Investigations to simplify architectures by e.g., removing components such as gas sensors, the anode gas recirculation machine, water separators, the humidifier bypass and/or the humidifier itself;
  • Analyses of the trade-offs between system efficiency, operational bandwidth and system complexity for waste heat recovery from fuel cell system components e.g., stack(s), power electronics and motors;
  • Design and validation of the electric power supply architecture for BoP components used for heavy duty fuel cell systems containing one single fuel cell stack or multiples of stacks;
  • Design and validation of the thermal integration of the waste heat management of the BoP components into the overall thermal system of the heavy-duty fuel cell system;
  • Evaluation of auxiliary functions performed by the up-scaled BoP components e.g., for cold start and fuel cell stack reconditioning operations;
  • Assessments to ensure a scalable, modular and multi modal product family that allows the usage in a wide range of HD applications (aviation, maritime, rail and road transport);
  • Development, testing and validation of selected, up-scaled BoP components (PEMFC stack may be emulated);
  • Implementation and testing of control strategies to validate the improved system performance, efficiency and reliability.

Original equipment manufacturers (OEMs), end users and research institutes should indicate how product relevant R&D activities lead to improved components and achieve the required system level functionality.

Call Total Budget

€4.000.000

Financing percentage by EU or other bodies / Level of Subsidy or Loan

Expected EU contribution: €4.000.000

Thematic Categories

  • Energy
  • Environment and Climate Change
  • Research, Technological Development and Innovation

Eligibility for Participation

  • Other Beneficiaries
  • Researchers/Research Centers/Institutions

Eligibility For Participation Notes

An additional obligation regarding subcontracting has been introduced, namely that subcontracted work may only be performed in target countries set out in the call conditions.

The beneficiaries must ensure that the subcontracted work is performed in the countries set out in the call conditions.

The target countries are all Member States of the European Union and all Associated Countries.

Call Opening Date

18/01/2024

Call Closing Date

17/04/2024

EU Contact Point

Emailinfo@clean-hydrogen.europa.eu

Phone number: +32 22218148

Postal address: Avenue de la Toison d’Or 56-60, 1060 Brussels, Belgium