Design for advanced and scalable manufacturing of electrolysers

Closed

Programme Category

EU Competitive Programmes

Programme Name

EuroHPC JOINT UNDERTAKING

Programme Description

The EuroHPC Joint Undertaking (hereinafter “EuroHPC JU”), will contribute to the ambition of value creation in the Union with the overall mission to develop, deploy, extend and maintain in the Union an integrated world class supercomputing and quantum computing infrastructure and to develop and support a highly competitive and innovative High Performance Computing (HPC) ecosystem, extreme scale, power-efficient and highly resilient HPC and data technologies.

Programme Details

Identifier Code

HORIZON-JTI-CLEANH2-2022-01-04

Call

Design for advanced and scalable manufacturing of electrolysers

Summary

The project should aim to find the best compromise between CAPEX and OPEX costs to minimise the cost of produced hydrogen, also considering the output pressure.
Proposals should aim to significant and innovative improvements of the manufacturing processes to achieve the expected KPI targets. The changes can involve both the manufacturing of components of the single unit (e.g. innovative materials and processes) and the assembly of a whole stack (e.g. automation). Integrated quality control and monitoring systems are also included.

Detailed Call Description

The following items are in scope of this topic and should lead to cost reduction and cell/stack reliability improvement. Scalability should be considered for each of the research paths to be followed in the project. The project should consider the re-use and recycling of the electrolysers and their components at their end of life. Proposals should address at least 3 of the topics below:

  • Alternatives and/or novel processes should be identified, allowing improved conduction coatings with impact on Platinum group metals (PGM) content. Catalysts should be reduced in water electrolysers, since they are both very expensive and CRMs;
  • Exploration of new surface coating technologies and advanced manufacturing processes (e.g., 3D printing) for more efficient mass production, which can allow higher current density and process efficiency;
  • Improvement of manufacturing throughput, feature control, and scale for electrolyser bipolar plates to be coupled with a reduction of the processing cost through cost-effective and mass production-friendly processing techniques, including forming, punching, cleaning, coating and other processes;
  • Reduction of the manufacturing steps and transportation costs required to fabricate porous transport layers/gas diffusion layers;
  • Improvement of the level of automation of the cell stacks assembly thanks to the development of robotics tooling and automated inspection;
  • Test and development of scalable predictive maintenance devices which can greatly reduce the O&M costs of the electrolyser stack;
  • Include process design to leverage the recyclability of the materials at the end of life and the utilisation of recycled materials in novel manufacturing on a circularity approach.

Call Total Budget

€121,000,000

Thematic Categories

  • Research, Technological Development and Innovation

Eligibility for Participation

  • Large Enterprises
  • Researchers/Research Centers/Institutions
  • Small and Medium Enterprises (SMEs)
  • State-owned Enterprises

Eligibility For Participation Notes

Consortia should include at least one electrolyser OEM, one actor from the manufacturing sector and at least one SME.

Consortia are encouraged to consider some of the best practices from the fuel cell manufacturing sector not yet adopted in the electrolyser manufacturing and that could be beneficial to it. In addition, consortia are encouraged to explore synergies and cooperation with Made in Europe partnership (Cluster 7).

A number of non-EU/non-Associated Countries that are not automatically eligible for funding have made specific provisions for making funding available for their participants in Horizon Europe projects. See the information in the Horizon Europe Programme Guide.

 

Call Opening Date

31/03/2022

Call Closing Date

20/09/2022

EU Contact Point

EuroHPC JU

info@eurohpc-ju.europa.eu

(Publish Date: 07/04/2022-for internal use only)