Advanced sustainable and safe pre-processing technologies for End-of-Life (EoL) battery recycling (Batt4EU Partnership)

Closed

Programme Category

EU Competitive Programmes

Programme Name

Horizon Europe (2021-2027)

Programme Description

Horizon Europe is the European Union (EU) funding programme for the period 2021 – 2027, which targets the sectors of research and innovation. The programme’s budget is around € 95.5 billion, of which € 5.4 billion is from NextGenerationEU to stimulate recovery and strengthen the EU’s resilience in the future, and € 4.5 billion is additional aid.

Programme Details

Identifier Code

HORIZON-CL5-2024-D2-01-01

Call

Advanced sustainable and safe pre-processing technologies for End-of-Life (EoL) battery recycling (Batt4EU Partnership)

Summary

The current EOL LIB recycling technologies are focused on improving the recovering efficiency of Cobalt that is the most valuable material. However, other no-Co battery contents need to be extracted in one go to develop recycling processes with economic, societal and environmental perspectives.

The goal is to develop and integrate new advanced pre-processing concepts that enable more efficient and safe technologies for recycling EoL LIBs. Substantial improvements should be achieved in the processes environmental and economic viability and in the circular economy, narrowing the sustainability gaps in the whole battery recyclates pre-treatment.

Detailed Call Description

Other no-Co battery contents need to be extracted in one go to develop recycling processes with economic, societal and environmental perspectives. They, for instance, include low-density plastics, metal shells and foils, binders, separators, organic solvents, Li salt, anode active materials. Successful separation methods have the potential to enrich the constituent of targeted materials and improve the profit for recycling.

In recent years, several pre-treatment processes were tested at least at lab-scale (usually mechanical, thermal and chemical options).

The following pre-treatment concepts are expected to be addressed:

  1. Battery sorting at component level that should be more efficient, accurate, also including recommendations for the standardisation of labelling of battery components, due to the huge variation of physical configurations, cell types and chemistries, with the aim of re-using the suitable components.
  2. Advanced pre-processing methods including (but not limited to) physical, mechanical, dry, thermal and aqueous pre-treatment methods that allow improved pre-concentration while minimising as much as possible waste side products.
  3. Process design enabling the recovery and valorisation of anode materials.
  4. Electrolyte valorisation through the development of sustainable and safe processes for the recovery of Li-salts.
  5. Separation of all the strategic battery materials that should be integrated into existing/innovative recycling processes to mitigate potential effect of impurities.
  6. Recovery of electrode current collectors (Al and Cu) that should be improved by developing more efficient separation methods of the metal foils from the electrode materials and easier removal of the organic binder.
  7. Other recoverable not-active materials from the EoL battery (solvent as EC, DEC, DMC, binders, separator).
  8. Pre-assessing concepts by their life cycle sustainability and safety impacts and studying overall techno-economical solutions for recovery systems in order to minimize cost, environmental impact and system losses.

Call Total Budget

€16.00 million

Financing percentage by EU or other bodies / Level of Subsidy or Loan

100%

Expected EU contribution per project: €‎8.00 million

Thematic Categories

  • Energy
  • Environment and Climate Change
  • Research, Technological Development and Innovation

Eligibility for Participation

  • Researchers/Research Centers/Institutions

Eligibility For Participation Notes

If projects use satellite-based earth observation, positioning, navigation and/or related timing data and services, beneficiaries must make use of Copernicus and/or Galileo/EGNOS (other data and services may additionally be used).

Call Opening Date

07/12/2023

Call Closing Date

18/04/2024

National Contact Point(s)

Research and Innovation Foundation

29a Andrea Michalakopoulou, 1075 Nicosia,
P.B. 23422, 1683 Nicosia
Telephone: +357 22205000
Fax: +357 22205001
Email: support@research.org.cy
Website: https://www.research.org.cy/en/

Contact Persons:
Mr Christakis Theocharous
Scientific Officer A’
Telephone: +357 22 205 029
Email: ctheocharous@research.org.cy

Mr George Christou
Scientific Officer
Telephone: +357 22 205 030
Email: gchristou@research.org.cy